Classic Lear Jet Foundation has entered into our next major step in our restoration of 23-003 N200Y, the Non-Destructive Inspection (NDI)! NDI testing started on the forward fuselage of 23-003 on December 11, 2025. This will be a lengthy process that will continue into next year. It is a slow and steady work that uses X-ray photography to detect structural defects such as corrosion, cracks, etc. Because of the use of X-rays, we cannot be in the hangar so our restoration work has had to be paused when the NDI testing is in progress. The process starts with placing unexposed x-ray film on the fuselage at the desired inspection location. Then aiming the x-ray emitter on the opposite side of the structure. When the emitter is activated, x-rays pass through the structure and into the film. After the film is developed, the result is a ‘picture’ of the structure that shows any defect, corrosion, crack, etc. The structural visual inspections, using flashlights, mirrors and trained eyes, are also progressing, but slowly because of the NDI testing. It is amazing that we have entered the NDI phase on 23-003 in less than 2 years since our restoration started! On December 30, 2023, Jay Thomas removed the first Dzus fastener, officially kicking off the restoration of 23-003. Thanks to the dedicated volunteers who have put in nearly 2,000 hours of work to get us to this major phase on the road to fly N200Y again!

If you receive the RECHARGE newsletter, we assume you are already a valued supporter or donor to the Classic Lear Jet Foundation. We want to wish you a happy holiday season and we feel it appropriate to provide feedback on just what exactly your support has provided over the last year. Our mission is to restore the aircraft to an airworthy condition and return it to its 1964 original appearance. Due to its historical significance, we are looking much more in depth than a traditional aircraft inspection. Every part of this aircraft is being removed, inspected and cataloged for future repairs, restoration and reinstallation. Our electricians are fully documenting the electrical wiring in the aircraft, carefully identifying each individual wire and preparing to re-manufacture that wiring. With 147,000 inches (2.3 miles) and hundreds of engineering changes that’s a big job. We also spend a lot of time evaluating the necessary repairs and restoration of the aircraft structure and systems. We have made many field trips in search of aircraft structural and system components. Most of which are long obsolete, some of which we have found, some remain elusive, some we will have to fabricate. Another area of activity is seeking out donors for services, such as fabrication of replacement parts, (Maintenance, Repair and Overhaul) and necessary aircraft verification services. Behind the scenes, these hours are worked by a team of 7 individuals who donate their time every Tuesday and Thursday. As of this writing our volunteers have donated approximately 1900 aircraft labor hours with 1400 being logged since January 1.