Holiday Special Edition - December 2025

If you receive the RECHARGE newsletter, we assume you are already a valued supporter or donor to the Classic Lear Jet Foundation. We want to wish you a happy holiday season and we feel it appropriate to provide feedback on just what exactly your support has provided over the last year. Our mission is to restore the aircraft to an airworthy condition and return it to its 1964 original appearance.

Due to its historical significance, we are looking much more in depth than a traditional aircraft inspection. Every part of this aircraft is being removed, inspected and cataloged for future repairs, restoration and reinstallation. Our electricians are fully documenting the electrical wiring in the aircraft, carefully identifying each individual wire and preparing to re-manufacture that wiring. With 147,000 inches (2.3 miles) and hundreds of engineering changes that’s a big job.

We also spend a lot of time evaluating the necessary repairs and restoration of the aircraft structure and systems. We have made many field trips in search of aircraft structural and system components. Most of which are long obsolete, some of which we have found, some remain elusive, some we will have to fabricate. Another area of activity is seeking out donors for services, such as fabrication of replacement parts, (Maintenance, Repair and Overhaul) and necessary aircraft verification services. Behind the scenes, these hours are worked by a team of 7 individuals who donate their time every Tuesday and Thursday. As of this writing our volunteers have donated approximately 1900 aircraft labor hours with 1400 being logged since January 1.

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Progress Report - November 2025

By Kristen Nuss • December 5, 2025

With the removal of the windshields, glareshield and remaining instrument panel framework, we now have access to the foam insulation around the forward pressure bulkhead and the most forward fuselage. Ryan Timesch, owner of Best Engineered Performance Coatings (BEPC), and his daughter Raegan, came out on November 14 and 15, 2025 to finish their removal of foam beneath the cockpit floor and these now exposed areas in the forward fuselage. Following completion of the interior foam removal, the fuselage was moved to the north side of the hangar where it will be prepared for the Non-Destructive Inspections (NDI). It will be secured so that, after the NDI, any defective fuselage structure that is found can be repaired or replaced safely without allowing the fuselage to move or twist. The wing was moved to the south side of the hangar. Visitors, November 2025 Shane Johnson and family came out on Friday, November 15, 2025, to witness the dry ice blasting first hand. They were impressed at how easily and completely the dry ice removed the fuselage foam. They were able to see the before and after effects of the dry ice. The latest Flight Safety International (FSI) Model 45 training class visited 23-003 on November 6, 2025. Rick Rowe, CLJF Director of Public Relations, and Ron Forshee, CLJF Board member, provided the tour for the class and their instructors Abe Vidulich and Phil Heseltine.

Progress Report - October 2025

By Kristen Nuss • November 4, 2025

We continue to work toward preparing 23-003 for the Non-Destructive Inspection (NDI) phase of her restoration. The cabin windows were removed on October 8, 2025. As of October 9, 2025, we are moving forward with the preparation efforts for the removal of the windshields. Lee Aerospace will do the actual removals in order to accurately manufacture duplicate windshields to fit into the existing structural framework and fastener hole pattern. Lee Aerospace will also manufacture new cabin windows for 23-003 N200Y! We are going through the wiring from each connector in the wiring bundle, that was previously removed from 23-003, comparing each wire to the production wiring diagrams to identify the purpose of each wire. This information will be used when we build the new wiring harness to ensure that it accurately covers all of the needs of 23-003. The tip tanks were taken to the K&L Body Shop by owner Larry Ortiz to have the last remnants of paint and aerodynamic filler (Bondo) removed on October 21, 2025. Thank You Larry Ortiz and the K&L Body Shop for coming forward to help with the restoration!

Progress Report - September 2025

By Kristen Nuss • October 2, 2025

A major step in the restoration of 23-003 N200Y was achieved on September 9, 2025 when it returned from having the paint stripped from the fuselage, tip tanks and horizontal stabilizer. As you can see in the photos, we will have to manually remove the remaining bits of paint (download the full newsletter to view photos). The next step is to complete some additional dry ice blasting and remove the windshield and windows then start the Non-Destructive Inspections (NDI) of the fuselage structure. This will identify any structural components, skin, frames, etc. that will require repair or replacement. The crew that stripped the paint paused in front of the fuselage of 23-003 just before it was loaded onto a Patton Trucking trailer for the trip back to building 14. They are (not in order in the photo): Dave Lewis, Kevin Dome, Harold Haviland, Will Brown, Joseph Irwin, Adam Biggs and Jay Prideaux (not pictured). A big THANK YOU to the anonymous vendor that donated his company’s time and resources to strip the paint! Also, THANK YOU to Patton Trucking for donating their equipment and personnel to take 23-003 to the paint stripping facility and bring her home again.